Battery Bus Bars for Prius Toyota System

Prius battery busbars are key components in hybrid (HEVs) and electric vehicles (EVs). These flat copper bars efficiently transfer current, balance voltage and current between battery modules, and prevent overcharging or overdischarging, extending battery life.

  • Material: 99.9% T2 Copper
  • Edge Type: Full round edge, round corner, square corner
  • Plating: Nickle plated
  • Size: As drawing

Product Description:

RHI specializes in custom-designed hybrid battery busbars and fabricated copper busbars. These CCS busbars are widely used on battery bank connection like 18650. Battery busbars are made of C110 copper with nickel plated. The surface finishing also can be treated according to customer's request. Models and sizes can be customized.

  • Thickness: 0.8mm

  • Material: Copper with at least 99.9% purity

  • Size: Customized

  • Testing: Product testing before delivery, including temperature rise and bending tests

  • Conductivity: Greater than 100 IACS


Product Show:

RHI-Offering Copper & Aluminum Busbar Connection Solutions

CCS Battery Busbar



Product Drawings:

CCS Battery Busbar


Different models and sizes of copper bus bars can be made. Pls send us your size or drawing.


Details:

Material:        

T2  ( E-CU58, CU-ETP, C11000, C1100 )

TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 )

Aluminum (1060 )

Copper Clad Aluminum

Or other materials as customer's request.

Temperature      Resistance:

-45 to +150 ºC

Finish:Tin plating, nickel plating, silver plating or customized.
Packing:Blister and wooden box packing to avoild bus bar broken or deformed.

Quote Response Time:

After receiving the drawings and verifying their feasibility, it will take 5-7 days to make a quotation.

Certificates:

ROHS, REACH, IATF16949


Application:

Hybrid battery busbars are made to work with the hybrid battery packs in these vehicles:

  • Toyota Prius GEN II (2004-2009)

  • Toyota Prius GEN III (2011-2015)

  • Nissan Altima (2007-2010)

  • Lexus CT200h


Product Gallery:

Bus Bar Design


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