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Electric Bus Bars for EV Battery

Rigid busbars, crafted from copper/aluminum, come with heat shrink insulation tubes that boost mechanical strength & seismic resistance. Electroplating enhances power busbars corrosion & oxidation resistance while maintaining conductivity. RHI offers customizable designs to meet specific requirements. Contact us for more details.

Material : T2 Copper/Aluminum
Edge Type : Round edge, square edge
Plating : Tin plating, nickle plating, zinc plating
Size : Customized
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Advantage

Rigid busbars are ideal for electrical connections in electric vehicle power systems due to their high conductivity, heat dissipation capabilities, space efficiency, and reduced wiring errors. Compared to traditional cables, battery busbars offer easier control over size & layout, meeting the requirements for automated assembly and enhancing safety & efficiency in vehicle installations.

electric bus bars

Bus Bar Performance:

Conductivity: 57%

Tension strength: ≥500N

Insulation flame retardant: UL94V-0

Insulation temperature resistance: -45℃ to 150℃

Resistance to corrosion:It can pass 240H salt spray test in neutral environment.

Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.

Details:

Material:        

T2  ( E-CU58, CU-ETP, C11000, C1100 )

TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 )

Aluminum (1060 )

Copper Clad Aluminum

Or other materials as customer's request.

Insulation:

PE, PVC, PA12, PET and Epoxy Powder Coating

  • PE : Withstand Voltage 2700V AC, Working Temperature -40℃ to 125℃,

    Flame Retardant UL224 VW-1. Used for solid&flexible busbar, but it can

    not be used for special-shaped products.

  • PVC (Dipping): Withstand Voltage 3500V AC, Working Temperature -40℃

    to 125℃, Flame Retardant  UL94V-0. Used for solid&flexible busbar, and

    can be used for special-shaped products.

  • Epoxy Powder Coating : Withstand Voltage 5000V AC, Working Temperature

    -40℃ to 150℃, Flame Retardant UL94V-0. Used for solid busbar.

  • PVC (Extruded): Withstand Voltage 3500V AC, Working Temperature -40℃

    to 125℃, Flame Retardant UL94V-0. Used for flexible busbar.

  • PA12 (Extruded): Withstand Voltage 5000V AC, Working Temperature -40℃

    to 150℃, Flame Retardant UL94V-0. Used for solid busbar.

  • PET: Withstand Voltage 5000V AC, Working Temperature -40℃

    to 125℃, Flame Retardant UL94V-0. Used for solid busbar.

Finish:Tin plating, nickel plating, zinc plating or customized.
Packing:Blister and wooden box packing to avoild bus bar broken or deformed.
Quotation time:1-3 days after receiving drawings.
Certificates:ISO9001, ISO14000, IATF16949

Product Gallery:

different type of bus bars



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