Battery Connector Copper Busbar with Heat-Shrink Insulation &amp;amp; Braided Sleeve

Flexible copper busbar is welded from laminated copper strips and insulated with heat-shrink tubing and an abrasion-resistant braided sleeve. Flexible busbar features low resistance, stable conductivity, and vibration absorption capability. The flexible structure compensates for installation tolerance and equipment movement, making it suitable for complex assembly conditions. Mainly used for EV battery flexible connections and battery module power distribution.

Plating： Tin plating, nickel plating
MOQ： 100 (Negotiable)
Size： Custom
Conductor Material： T2 Copper Strips
Insulation： EVA/PE heat shrink sleeve

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Product Description

This flexible copper busbar is made from high-purity T2 copper foils with laminated welded terminals. Heat-shrink insulation and an abrasion-resistant braided sleeve provide electrical and mechanical protection. It features low resistance, stable conductivity, vibration absorption, and heat dissipation performance. The flexible structure compensates for vibration and installation deformation in complex assembly conditions.

RHI Electric provides customized battery connection solutions with configurable current rating, plating, and insulation structures based on application requirements.

RHI – Copper and Aluminum Busbar Experts

Product Features

T2 Copper Conductor: Manufactured from high-purity T2 copper strips for stable 600–800 A current transmission with low electrical resistance.
Insulation Protection Design: Covered with heat-shrink insulation and an external braided sleeve to improve insulation reliability and wear protection.
Flexible Laminated Structure: Laminated welded construction helps reduce vibration impact, accommodate installation movement, and support thermal dissipation.

Application

Designed for EV battery connection systems, this flexible copper busbar provides stable current transmission, low resistance, and reliable insulation performance. The braided protective sleeve improves wear resistance and adaptability in complex installation environments. The flexible laminated structure helps absorb vibration and installation movement, supporting long-term operation in high-current battery applications.

Custom options for conductor structure, insulation type, current capacity, and voltage specifications are available based on application requirements.

Flexible Busbars for EV Battery Connection System

label: Battery Connector Flexible Copper Busbar

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Battery Connector Copper Busbar with Heat-Shrink Insulation &amp;amp; Braided Sleeve

Product Description

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Battery Connector Copper Busbar with Heat-Shrink Insulation &amp;amp;amp; Braided Sleeve

Product Description

Product Features

Application

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Battery Connector Copper Busbar with Heat-Shrink Insulation &amp; Braided Sleeve