In EVs and energy storage systems, copper busbars are key for power transmission. Yet, overcurrent at joints remains a critical safety and efficiency risk. RHI: Advanced busbar welding for new energy. 30+ polymer systems, automated lines. Experts in Cu-Al joints, delivering ultra-low resistance & high-current reliability.
2025-06-25 09:19:17 Silin Wu
In new energy manufacturing, copper busbar substrate performance hinges on purity, alloy composition, and fundamental states. States—hard temper (high-strength), soft temper (flexible forming), semi-hard temper (balanced properties), and special treatments—dictate processing adaptability, conductivity, and structural reliability. Understanding custom busbars' material state differences is key for cost-efficiency and competitiveness.
2025-05-30 15:28:46 Silin Wu
Though often overlooked, electrical busbars are the central link that ensures voltage balance within lithium battery systems. At RHI Electric, we specialize in high-conductivity, high-reliability, and high-safety custom busbar solutions tailored for the new energy sector. We are committed to supporting the next generation of electric systems with advanced connection technologies that enable both safety and performance upgrades.
2025-05-22 15:51:05 Silin Wu
The cost optimizing solutions of new energy vehicles is an inevitable choice in embracing the era of electrification in automotives. As new technologies continue to emerge and the new energy vehicle market matures, cost optimizing solutions will continue to play a crucial role, providing reliable support for the sustainable development of the automotive industry and user experience. Through continuous efforts, cost optimizing solutions of new energy vehicles will open up broader development prospects, contributing greater efforts to environmentally friendly travel and energy conservation.
2025-04-21 15:00:57 Copper-to-aluminum
Optimizing safety distances and structural design in low-voltage busbar applications enhances system safety and long-term reliability while reducing electrical failure risks. Compliance with IEC and UL standards ensures global market compatibility and engineering reliability.
2025-03-19 13:12:53 Silin Wu
The annealing process is essential in busbar manufacturing, improving copper’s conductivity, workability, fatigue resistance, and overall performance. Efficient annealing enhances product quality, boosts production efficiency, and meets the demand for high-performance busbars in power systems, ensuring reliability and long-term durability.
2025-01-18 15:10:02 Silin Wu
Copper busbar twisting and lapping processes have distinct advantages for different environments. Twisting is ideal for applications with vibration and temperature changes, providing flexibility and vibration resistance. Lapping, suited for high-power applications, ensures reliable large-current transmission. When combined, these processes enhance system performance and reliability across various conditions.
2025-01-07 14:25:46 Silin Wu
When bending copper busbars, the bending radius (R) is directly related to the busbar’s thickness. The bending radius must be proportionate to the electrical busbar's thickness to prevent cracking or damage during the bending process.
2025-04-15 10:50:39 Silin Wu
