구리 부스바
Rigid copper busbars excel in both mechanical strength and electrical conductivity, making battery bus bars ideal for applications demanding superior performance in both areas. And the PVC insulation offers excellent wear and weather resistance, making these insulated busbars perfect for demanding environments that need robust, stable power transmission and distribution.
| 모서리 형상 | 전체 라운드 엣지, 라운드 코너, 사각 코너 |
|---|---|
| 도금 | 주석 도금, 니켈 도금 |
| 최소 주문 수량 | 100 (협의) |
| 사이즈 | 맞춤 |
| 도체 재료 | T2 구리/1060 알루미늄 |
| 절연 | PVC 침지 코팅 |
Battery busbars made of copper C110 undergo stamping, CNC bending, finish treatment, and insulation. Finish options include bare copper, tin, nickel, and silver plating. Insulation choices comprise PVC, PE heat shrink tube, epoxy powder coating, and PA12. Customizable in size and shape, our technicians aid in prototype design and development. Copper busbars streamline wiring, lowering assembly costs.
Conductivity: 57%;
Tension strength: ≥500N;
Insulation flame retardant: UL94V-0;
Insulation temperature resistance: -45℃ to 150℃;
Resistance to corrosion: It can pass 240H salt spray test in neutral environment;
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
| Material: |
T2 ( E-CU58, CU-ETP, C11000, C1100 ) TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Or other materials as customer’s request. |
| Insulation: |
PE, PVC, PA12, PET and Epoxy Powder Coating
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO45001, ISO14001, IATF16949 |
Advanced Technology: Leveraging industry-leading processes such as automatic robot dipping, welding, and copper forming, alongside 20 years of experience in busbar insulated dipping technology, we continuously enhance production efficiency and product reliability through automation and R&D initiatives.
Efficient Supply Chain: From raw materials to finished products, including mold and fixture production, all processes are completed in-house, with only plating outsourced to a supplier near our factory.
Superior Service: We guarantee an 8-hour response time and commit to resolving on-site issues within 24 hours, with potential extensions for locations outside of China.
Quick Response: With an optimized supply chain and streamlined production processes, we can swiftly deliver small batch products to support the early stages of customer projects.
Quality Commitment: Prioritizing the highest quality standards, we ensure that materials undergo pre-production testing to verify ETP grade copper quality. All products are thoroughly inspected before delivery, and we hold certifications including ROHS,
Certificate: REACH, UL94V-0, ISO14001, and IATF16949.
Timely Delivery: Supported by an experienced workforce, ample production capacity, and a robust supply chain, we guarantee punctual delivery for our customers.
Competitive Pricing: Capitalizing on the efficiency of our supply chain and the favorable production environment in China, we offer competitive pricing advantages.
| 모서리 형상 | 전체 라운드 엣지, 라운드 코너, 사각 코너 |
|---|---|
| 도금 | 주석 도금, 니켈 도금 |
| 최소 주문 수량 | 100 (협의) |
| 사이즈 | 맞춤 |
| 도체 재료 | T2 구리/1060 알루미늄 |
| 절연 | PVC 침지 코팅 |
Power storage
절곡, 펀칭, 용접, 리벳, 디핑을 사내에서 하고 로봇으로 생산 능력을 높입니다. 프로젝트 팀이 비용과 연결 안정성을 돕습니다.
Flexible insulated busbars feature laminated electrolytic copper conductors, tin or nickel plated surfaces, and EVA heat shrink insulation. With 97 percent IACS or higher conductivity and a temperature resistance range from -50 to 125 degrees Celsius, these copper busbars provide reliable high current transmission from 125A to 1600A for EV batteries, ESS, and power distribution systems.
Flexible busbars, made from thin copper or aluminum foil layers, offer excellent conductivity and flexibility. Their insulation improves heat dissipation, reduces vibration, and saves space. Widely used in EV battery packs, energy systems, UPS, and charging stations, they provide reliable performance in compact environments.
Flexible busbars are made from copper foil with thicknesses ranging from 0.1 to 1mm. Produced through welding, stamping, plating (tin or nickel), forming, and insulation (PVC dipping or PE heat shrink tubing), they offer excellent conductivity, flexibility, easy installation, and space-saving design. These features make them ideal for EV battery packs, new energy power distribution, UPS systems, and charging stations.
Insulated busbars are widely used in EV applications. Battery busbars feature PA12 insulation with a 5000V AC withstand voltage rating. These copper busbars can be manufactured up to 3 meters in length, enabling high-precision 3D bending for complex routing requirements.
PVC dip-coated rigid busbars offer excellent insulation and temperature resistance, effectively preventing hazardous contact. Tin-plated copper busbars provide superior conductivity and heat dissipation, resisting creep under prolonged current. With support for 3D bending and perforation designs, these copper busbars ensure quick, precise installation and space efficiency, making them an ideal choice for power distribution applications such as distribution cabinets.
Flexible copper busbar is welded from laminated copper strips and insulated with heat-shrink tubing and an abrasion-resistant braided sleeve. Flexible busbar features low resistance, stable conductivity, and vibration absorption capability. The flexible structure compensates for installation tolerance and equipment movement, making it suitable for complex assembly conditions. Mainly used for EV battery flexible connections and battery module power distribution.
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