Aluminum Busbar
Copper power shunts are made from 0.1–1 mm copper foil and manufactured through welding, stamping, plating, forming, and insulation processes. Available with tin or nickel plating and insulated by PVC dipping or PE heat-shrink tubing, they deliver high conductivity, flexibility, and a compact installation footprint. These shunts are widely used in EV battery packs, renewable energy systems, UPS units, and charging infrastructure.
| Plating | Tin plating, nickel plating, sliver plating |
|---|---|
| MOQ | 100 (Negotiable) |
| Size | Customized |
| Conductor Material | T2 copper/1060 aluminum |
| Insulation | EVA/PE |
Flexible bus bars are made up of layers of copper foils in various width and number of layers. Copper foil thickness can be from 0.1mm to 1mm. Because of it’s feature of good conductivity, flexible, easy to install and space saving, flexible busbars are widely used in electric vehicle battery pack, new energy power distribution system, UPS, Charging pile etc.
Bus Bar Performance:
Conductivity: 57%
Tension strength: ≥500N
Insulation flame retardant: UL94V-0.
Insulation temperature resistance: -45℃ to 150℃
Resistance to corrosion:It can pass 240H salt spray test in neutral environment.
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
Bending Testing: Bend 10000 times in 15 radian angle without breakage or fracture.
Flexible Busbar Advantage:
Press bonded laminations improve electrical conductivity.
The feature of flexible enable us to be made busbars in various types.
Laminated copper shunts are flexible and easy to install.
Flexible laminate busbar is not easy to be broken after thousands times of bending.
Graduated laminates increase power efficiency.
Details:
| Material: |
T2 ( E-CU58, CU-ETP,C11000,C1100 ) TU2 ( OF-CU,CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Copper-to-Aluminum Or other materials as customer’s request. |
| Insulation: |
PE and PVC
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO45001, ISO14001, IATF16949 |
Product Gallery:
Applications:
New energy electric vehicle battery pack connections.
New energy power like wind and solar power.
High voltage distribution.
Circuit breaker,generator&prefabricated power network conductor.
Expansion Joints
Transformers
Machine connections
| Plating | Tin plating, nickel plating, sliver plating |
|---|---|
| MOQ | 100 (Negotiable) |
| Size | Customized |
| Conductor Material | T2 copper/1060 aluminum |
| Insulation | EVA/PE |
EV battery packs and renewable energy
RHI bends, punches, welds, rivets, and dips in-house, and uses automatic robots to raise capacity. A project engineering team helps customers hold cost and keep the connection stable.
Flexible insulated busbars feature laminated electrolytic copper conductors, tin or nickel plated surfaces, and EVA heat shrink insulation. With 97 percent IACS or higher conductivity and a temperature resistance range from -50 to 125 degrees Celsius, these copper busbars provide reliable high current transmission from 125A to 1600A for EV batteries, ESS, and power distribution systems.
Flexible busbars, made from thin copper or aluminum foil layers, offer excellent conductivity and flexibility. Their insulation improves heat dissipation, reduces vibration, and saves space. Widely used in EV battery packs, energy systems, UPS, and charging stations, they provide reliable performance in compact environments.
Flexible busbars are made from copper foil with thicknesses ranging from 0.1 to 1mm. Produced through welding, stamping, plating (tin or nickel), forming, and insulation (PVC dipping or PE heat shrink tubing), they offer excellent conductivity, flexibility, easy installation, and space-saving design. These features make them ideal for EV battery packs, new energy power distribution, UPS systems, and charging stations.
Rigid copper busbars excel in both mechanical strength and electrical conductivity, making battery bus bars ideal for applications demanding superior performance in both areas. And the PVC insulation offers excellent wear and weather resistance, making these insulated busbars perfect for demanding environments that need robust, stable power transmission and distribution.
Insulated busbars are widely used in EV applications. Battery busbars feature PA12 insulation with a 5000V AC withstand voltage rating. These copper busbars can be manufactured up to 3 meters in length, enabling high-precision 3D bending for complex routing requirements.
Flexible Copper Busbars for EV Battery Applications Fle […]
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