구리 부스바
Manufactured from T2Y2 hard copper with at least 98 percent IACS conductivity, the copper busbar offers high mechanical stability and reliable performance under vibration and thermal cycling. Chamfered edges reduce electric field concentration and creepage risks. PA12 insulation provides strong dielectric protection and stable performance at 105 to 125 degrees Celsius, making it suitable for EV battery packs and energy storage systems.
| 모서리 형상 | 전체 라운드 엣지, 라운드 코너, 사각 코너 |
|---|---|
| 도금 | 주석 도금, 니켈 도금 |
| 최소 주문 수량 | 100 (협의) |
| 사이즈 | 맞춤 |
| 도체 재료 | T2Y2 구리 |
| 절연 | PA12 압출층 |
Rigid copper busbar provides uniform, void-free insulation with excellent temperature, oil, and vibration resistance. Its thin, halogen-free PA12 extruded layer delivers high dielectric strength and UL94 V-0 flame resistance while supporting efficient heat dissipation. With robust mechanical strength and reliable insulation performance, the insulated busbar is well suited for high-voltage connections in EV battery packs and energy storage systems.
High-Conductivity Copper: Made from T2Y2 hard copper with ≥98% IACS conductivity, the busbar offers low resistance, precise dimensions, and reliable mechanical strength for demanding operating conditions.
Optimized Edge Design: Chamfered and finished edges help smooth electric field distribution and reduce localized electrical stress, improving insulation reliability in high-voltage applications.
Extruded PA12 Insulation: A thin, continuous PA12 layer is formed by precision extrusion, providing uniform coverage, high dielectric strength, and dependable electrical isolation.
Thermal & Environmental Resistance: Suitable for continuous operation at 105–125°C, with resistance to vibration, oil, and thermal cycling for EV battery PACKs and energy storage systems.
| Parameter |
Operating Voltage |
RoHS | Insulation Material | Temperature Resistance | Insulation Thickness | Conductor Material |
| Values | 1200-2500 DVC | Qualified | PA12 Extruded Layer | 150 ℃ | 0.4-0.8mm | T2Y2 copper |
The insulated rigid busbar is produced through precision cutting, extrusion, bending, punching, and edge finishing, ensuring consistent dimensions and reliable fit for automated assembly.
EV Battery Applications: Used for battery module and pack interconnections, the rigid busbar offers strong vibration and thermal cycling resistance. PA12 insulation and chamfered edges enhance dielectric protection for high-voltage systems.
Energy Storage Applications: The extruded insulation provides reliable electrical isolation and environmental protection. Its low resistance and high current capacity make it suitable for ESS systems with continuous high-power charging and discharging.
Vehicle Electrical Control Applications: Its compact rigid structure enables efficient high-voltage connections in power distribution and control units. The durable insulation improves electrical protection and thermal performance during continuous current operation.
| 모서리 형상 | 전체 라운드 엣지, 라운드 코너, 사각 코너 |
|---|---|
| 도금 | 주석 도금, 니켈 도금 |
| 최소 주문 수량 | 100 (협의) |
| 사이즈 | 맞춤 |
| 도체 재료 | T2Y2 구리 |
| 절연 | PA12 압출층 |
EV battery packs
절곡, 펀칭, 용접, 리벳, 디핑을 사내에서 하고 로봇으로 생산 능력을 높입니다. 프로젝트 팀이 비용과 연결 안정성을 돕습니다.
Flexible insulated busbars feature laminated electrolytic copper conductors, tin or nickel plated surfaces, and EVA heat shrink insulation. With 97 percent IACS or higher conductivity and a temperature resistance range from -50 to 125 degrees Celsius, these copper busbars provide reliable high current transmission from 125A to 1600A for EV batteries, ESS, and power distribution systems.
Flexible busbars, made from thin copper or aluminum foil layers, offer excellent conductivity and flexibility. Their insulation improves heat dissipation, reduces vibration, and saves space. Widely used in EV battery packs, energy systems, UPS, and charging stations, they provide reliable performance in compact environments.
Flexible busbars are made from copper foil with thicknesses ranging from 0.1 to 1mm. Produced through welding, stamping, plating (tin or nickel), forming, and insulation (PVC dipping or PE heat shrink tubing), they offer excellent conductivity, flexibility, easy installation, and space-saving design. These features make them ideal for EV battery packs, new energy power distribution, UPS systems, and charging stations.
Rigid copper busbars excel in both mechanical strength and electrical conductivity, making battery bus bars ideal for applications demanding superior performance in both areas. And the PVC insulation offers excellent wear and weather resistance, making these insulated busbars perfect for demanding environments that need robust, stable power transmission and distribution.
Insulated busbars are widely used in EV applications. Battery busbars feature PA12 insulation with a 5000V AC withstand voltage rating. These copper busbars can be manufactured up to 3 meters in length, enabling high-precision 3D bending for complex routing requirements.
PVC dip-coated rigid busbars offer excellent insulation and temperature resistance, effectively preventing hazardous contact. Tin-plated copper busbars provide superior conductivity and heat dissipation, resisting creep under prolonged current. With support for 3D bending and perforation designs, these copper busbars ensure quick, precise installation and space efficiency, making them an ideal choice for power distribution applications such as distribution cabinets.
도면, 전류 또는 연간 수량을 보내 주세요. 웨칭 팀이 업무 시간에 답변합니다.