구리 부스바
Battery bus bars excel in electrical & thermal conductivity, as well as high-temperature resistance, ideal for high-voltage, high-load power connections. Rigid busbars are perfect for high current applications such as power distribution systems, electric vehicles, and industrial equipment.
| 모서리 형상 | Round, square |
|---|---|
| 도금 | 주석 도금, 니켈 도금 |
| 최소 주문 수량 | 100 (협의) |
| 사이즈 | 맞춤 |
| 도체 재료 | T2 구리/1060 알루미늄 |
| 절연 | EVA/PE |
Product Description:
High voltage busbars, made of copper C110, undergo stamping, CNC bending, finishing, and insulation processes. Finish options include bare copper, tin, nickel, or silver plating, while insulation choices range from PVC, PE heat shrink tubing, epoxy powder coating, to PA12. Customizable in size and shape according to customer needs, our technicians offer support for prototype design and development. Copper busbars streamline wiring, cutting assembly costs.
Bus Bar Performance:
Conductivity: 57%
Tension strength: ≥500N
Insulation flame retardant: UL94V-0
Insulation temperature resistance: -45℃ to 150℃
Resistance to corrosion:It can pass 240H salt spray test in neutral environment.
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
Details:
| Material: |
T2 ( E-CU58, CU-ETP, C11000, C1100 ) TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Copper Clad Aluminum Or other materials as customer’s request. |
| Insulation: |
PE, PVC, PA12, PET and Epoxy Powder Coating
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO45001, ISO14001, IATF16949 |
Product Gallery:
Application
Rigid busbars excel in electrical conductivity, thermal conductivity, and high-temperature resistance, making them ideal for high-voltage, high-load power connections.High current: Ideal for scenarios needing high current carrying capacity like power distribution systems, electric vehicles, and industrial equipment.
High Frequency: Perform well in high-frequency circuits such as RF communication equipment and high-frequency power supplies due to low resistance and inductance.
High Temperature: Suitable for electronics and power systems in high-temperature environments due to excellent thermal conductivity and resistance.
High Mechanical Strength: Stronger than soft copper wires, making them suitable for automotive electronics, wind and solar energy systems.
Compact Spaces: Flat plate shape allows for a large conductive cross-section in small spaces, making them suitable for compact layouts in electronic products and modular power systems.
| 모서리 형상 | Round, square |
|---|---|
| 도금 | 주석 도금, 니켈 도금 |
| 최소 주문 수량 | 100 (협의) |
| 사이즈 | 맞춤 |
| 도체 재료 | T2 구리/1060 알루미늄 |
| 절연 | EVA/PE |
Battery bank connections
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Flexible insulated busbars feature laminated electrolytic copper conductors, tin or nickel plated surfaces, and EVA heat shrink insulation. With 97 percent IACS or higher conductivity and a temperature resistance range from -50 to 125 degrees Celsius, these copper busbars provide reliable high current transmission from 125A to 1600A for EV batteries, ESS, and power distribution systems.
Flexible busbars, made from thin copper or aluminum foil layers, offer excellent conductivity and flexibility. Their insulation improves heat dissipation, reduces vibration, and saves space. Widely used in EV battery packs, energy systems, UPS, and charging stations, they provide reliable performance in compact environments.
Flexible busbars are made from copper foil with thicknesses ranging from 0.1 to 1mm. Produced through welding, stamping, plating (tin or nickel), forming, and insulation (PVC dipping or PE heat shrink tubing), they offer excellent conductivity, flexibility, easy installation, and space-saving design. These features make them ideal for EV battery packs, new energy power distribution, UPS systems, and charging stations.
Rigid copper busbars excel in both mechanical strength and electrical conductivity, making battery bus bars ideal for applications demanding superior performance in both areas. And the PVC insulation offers excellent wear and weather resistance, making these insulated busbars perfect for demanding environments that need robust, stable power transmission and distribution.
Insulated busbars are widely used in EV applications. Battery busbars feature PA12 insulation with a 5000V AC withstand voltage rating. These copper busbars can be manufactured up to 3 meters in length, enabling high-precision 3D bending for complex routing requirements.
PVC dip-coated rigid busbars offer excellent insulation and temperature resistance, effectively preventing hazardous contact. Tin-plated copper busbars provide superior conductivity and heat dissipation, resisting creep under prolonged current. With support for 3D bending and perforation designs, these copper busbars ensure quick, precise installation and space efficiency, making them an ideal choice for power distribution applications such as distribution cabinets.
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