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Rigid & flexible busbars are connected through welding. This hybrid design leverages the high conductivity and mechanical strength of rigid busbars along with the installation flexibility and stress relief of flexible busbars. Customizable copper busbars in various sizes and specifications can significantly improve installation efficiency and reduce maintenance costs.
| エッジ形状 | 全周R面, Rコーナー, 直角コーナー |
|---|---|
| めっき | 錫めっき, ニッケルめっき |
| 最小発注数量 | 100（応相談） |
| サイズ | カスタム |
| 導体材料 | T2銅/1060アルミ |
Custom Rigid Joint Flexible Copper Busbar
This type of copper bus bar made fromrigid bus bar and flexible copper foilsThe rigid busbar and flexible busbar are welded together. This custom busbar meets some customers who want partial scalable and seismic resistance. Differnet widths and thickness can be chosen by clients.
Material: Copper (Cu) with a minimum copper content of 99.9%.
Size:can be customized.
Test: Product test before delivery. Temperature rise test and bending test is available.
Conductivity: > 100 IACS
Different models and sizes of copper busbars can be made. Pls send us your size or drawing.
Specifications:
| Plating Options: | Nickel Plating Silver Plating Tin Plating |
| Insulated Finishes: | Epoxy Coated PVC Dipping Coated Heat Shrink Sleeve Coated Bare Finish |
| Edge: | Full Round Edges Rounded Corners Square Corners |
| Voltage Type: | AC DC |
| Production Capabilities: | Bending Brazing Drilling Forming Milling Plating Punching Sawing Tapping Riveting |
| Industries Served: | Aircraft Automotive Electrical Switch Gear |
| Engineering Capabilities: | Design Assistance Design Verification |
| File Formats Accepted: |
JPG DWG DXF |
Busbar Production
Our Advantages:
1. Strong Manufacturer: With a 20,000 m² standard workshop, we ensure product stability.
2. Strong After-sales Service: Our team of 20 professionals, with over 5 years of export experience and extensive busbar knowledge, resolves any cooperation issues promptly.
3. Timely Delivery: Standard copper busbar orders are guaranteed to be delivered within 7 days. Specific lead times and non-standard copper busbar deliveries can be discussed.
4. Quality Guarantee: Material undergoes pre-production testing to ensure it meets T2 copper standards. All goods are inspected prior to delivery, and additional tests like temperature rise and bending are available upon request.
5. Competitive Pricing: As a factory, we offer highly competitive prices without compromising quality. Long-term cooperation and large quantity orders may qualify for discounted pricing.
Company Show:
RHI also offers busbar protection covers. We recommend ordering copper busbars along with the corresponding covers for comprehensive protection.
Contact us now.
Email: [email protected]
Mob: 0086-15868025551
| エッジ形状 | 全周R面, Rコーナー, 直角コーナー |
|---|---|
| めっき | 錫めっき, ニッケルめっき |
| 最小発注数量 | 100（応相談） |
| サイズ | カスタム |
| 導体材料 | T2銅/1060アルミ |
Battery and power connections
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Flexible insulated busbars feature laminated electrolytic copper conductors, tin or nickel plated surfaces, and EVA heat shrink insulation. With 97 percent IACS or higher conductivity and a temperature resistance range from -50 to 125 degrees Celsius, these copper busbars provide reliable high current transmission from 125A to 1600A for EV batteries, ESS, and power distribution systems.
Flexible busbars, made from thin copper or aluminum foil layers, offer excellent conductivity and flexibility. Their insulation improves heat dissipation, reduces vibration, and saves space. Widely used in EV battery packs, energy systems, UPS, and charging stations, they provide reliable performance in compact environments.
Flexible busbars are made from copper foil with thicknesses ranging from 0.1 to 1mm. Produced through welding, stamping, plating (tin or nickel), forming, and insulation (PVC dipping or PE heat shrink tubing), they offer excellent conductivity, flexibility, easy installation, and space-saving design. These features make them ideal for EV battery packs, new energy power distribution, UPS systems, and charging stations.
Rigid copper busbars excel in both mechanical strength and electrical conductivity, making battery bus bars ideal for applications demanding superior performance in both areas. And the PVC insulation offers excellent wear and weather resistance, making these insulated busbars perfect for demanding environments that need robust, stable power transmission and distribution.
Insulated busbars are widely used in EV applications. Battery busbars feature PA12 insulation with a 5000V AC withstand voltage rating. These copper busbars can be manufactured up to 3 meters in length, enabling high-precision 3D bending for complex routing requirements.
Flexible Copper Busbars for EV Battery Applications Fle […]
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