Thanh cái đồng
HV busbars, crafted from copper C110, undergo stamping, CNC bending, finishing, and insulation processes. Busbar electrical is widely employed in energy storage systems, charging stations, electric forklifts, and EV battery packs.
| Dạng cạnh | Round, square |
|---|---|
| Mạ | mạ thiếc, mạ niken |
| Số lượng tối thiểu | 100 (có thể thương lượng) |
| Kích thước | theo yêu cầu |
| Vật liệu dẫn | đồng T2/nhôm 1060 |
Custom busbars can be divided into stamped rigid busbars, 3D rigid busbars, and 3D extruded rigid busbars. The main conductor materials are copper or aluminum, while the insulation materials primarily include PE/PVC/PI. Due to their excellent mechanical properties, they are suitable for high-voltage and high-load power transmission scenarios.
Conductivity: 57%
Tension strength: ≥500N
Insulation flame retardant: UL94V-0
Insulation temperature resistance: -45℃ to 150℃
Resistance to corrosion: It can pass 240H salt spray test in neutral environment.
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
Details:
| Material: |
T2 ( E-CU58, CU-ETP, C11000, C1100 ) TU2 ( OF-CU, CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Copper Clad Aluminum Or other materials as customer’s request. |
| Insulation: |
PE, PVC, PA12, PET and Epoxy Powder Coating
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO45001, ISO14001, IATF16949 |
1. Power Systems: Used in power equipment such as transmission lines, transformers, and generators for conductors and connectors.
2. Automotive Electronics: Applied in electric vehicles for the three-electric systems including motors, batteries, electronic controls, and high-voltage control boxes.
3. Telecommunications Equipment: Utilized in circuit boards and connectors for communication base stations, communication equipment, and satellite communication.
4. Industrial Control: Employed in circuit boards and connectors for industrial automation equipment such as robots and industrial computers.
5. Rail Transportation: Used in trains, signaling systems, platform equipment, as well as grounding and traction systems.
6. Aerospace: Found in circuit boards and connectors for aerospace equipment such as airplanes andsatellites.
7. Other Fields: Applied in power connections for medical equipment, military equipment, energy equipment, and household electrical appliances.
In summary, rigid busbars are utilized in applications requiring high electrical conductivity, excellent thermal conductivity, and stable mechanical performance.
| Dạng cạnh | Round, square |
|---|---|
| Mạ | mạ thiếc, mạ niken |
| Số lượng tối thiểu | 100 (có thể thương lượng) |
| Kích thước | theo yêu cầu |
| Vật liệu dẫn | đồng T2/nhôm 1060 |
Energy storage and EV packs
RHI uốn, đột, hàn, tán và nhúng trong nhà máy, dùng robot để tăng năng lực. Đội dự án giúp giữ chi phí và độ ổn định của mối nối.
Flexible insulated busbars feature laminated electrolytic copper conductors, tin or nickel plated surfaces, and EVA heat shrink insulation. With 97 percent IACS or higher conductivity and a temperature resistance range from -50 to 125 degrees Celsius, these copper busbars provide reliable high current transmission from 125A to 1600A for EV batteries, ESS, and power distribution systems.
Flexible busbars, made from thin copper or aluminum foil layers, offer excellent conductivity and flexibility. Their insulation improves heat dissipation, reduces vibration, and saves space. Widely used in EV battery packs, energy systems, UPS, and charging stations, they provide reliable performance in compact environments.
Flexible busbars are made from copper foil with thicknesses ranging from 0.1 to 1mm. Produced through welding, stamping, plating (tin or nickel), forming, and insulation (PVC dipping or PE heat shrink tubing), they offer excellent conductivity, flexibility, easy installation, and space-saving design. These features make them ideal for EV battery packs, new energy power distribution, UPS systems, and charging stations.
Rigid copper busbars excel in both mechanical strength and electrical conductivity, making battery bus bars ideal for applications demanding superior performance in both areas. And the PVC insulation offers excellent wear and weather resistance, making these insulated busbars perfect for demanding environments that need robust, stable power transmission and distribution.
Insulated busbars are widely used in EV applications. Battery busbars feature PA12 insulation with a 5000V AC withstand voltage rating. These copper busbars can be manufactured up to 3 meters in length, enabling high-precision 3D bending for complex routing requirements.
PVC dip-coated rigid busbars offer excellent insulation and temperature resistance, effectively preventing hazardous contact. Tin-plated copper busbars provide superior conductivity and heat dissipation, resisting creep under prolonged current. With support for 3D bending and perforation designs, these copper busbars ensure quick, precise installation and space efficiency, making them an ideal choice for power distribution applications such as distribution cabinets.
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