Flexible Busbar
Battery power copper bus bars are made of copper foil thickness from 0.1 to 1mm. They are produced by process of welding, stamping, plating, forming, insulation and so on. The plating can be tin and nickel. The insulation can be pvc dipping and PE heat shrink tubing. Because of it's feature of good conductivity, flexible, easy to install and space saving, flexible busbars are widely used in electric vehicle battery pack, new energy power distribution, UPS, Charging pile etc.
| Plating | Tin plating,nickel plating,sliver plating |
|---|---|
| MOQ | 100 (Negotiable) |
| Size | Customized |
| Conductor Material | T2 copper/1060 aluminum |
| Insulation | EVA/PE |
Flexible bus bars are made up of layers of copper foils in various width and number of layers. Copper foil thickness can be from 0.1mm to 1mm. Because of it’s feature of good conductivity, flexible, easy to install and space saving, flexible busbars are widely used in electric vehicle battery pack, new energy power distribution system, UPS, Charging pile etc.
Bus Bar Performance:
Conductivity: 57%
Tension strength: ≥500N
Insulation flame retardant: UL94V-0.
Insulation temperature resistance: -45℃ to 150℃
Resistance to corrosion:It can pass 240H salt spray test in neutral environment.
Temperature rise: Depends on cross section area. RHI can provide temperature rise reports for all products.
Bending Testing: Bend 10000 times in 15 radian angle without breakage or fracture.
Details:
| Material: |
T2 ( E-CU58, CU-ETP,C11000,C1100 ) TU2 ( OF-CU,CU-OFE, CU-OF, C10100, C1011 ) Aluminum (1060 ) Copper clad Aluminum Or other materials as customer’s request. |
| Insulation: |
PE and PVC
|
| Finish: | Tin plating, nickel plating, silver plating or customized. |
| Packing: | Blister and wooden box packing to avoild bus bar broken or deformed. |
| Quotation time: | 1-3 days after receiving drawings. |
| Certificates: | ISO9001, ISO14000, IATF16949 |
Product Gallery:
Advantages:
Press bonded laminations improve electrical conductivity.
The feature of flexible enable us to make flexible busbars in more types.
Flexible busbar can be made with longer length.
Flexible laminate busbar is not easy to be broken after thousands times of bending.
Graduated laminates increase power efficiency.
Applications:
New energy electric vehicle battery pack connections.
New energy power like wind and solar power.
High voltage distribution.
Circuit breaker,generator&prefabricated power network conductor.
Expansion Joints
Transformers
Machine connections
| Plating | Tin plating,nickel plating,sliver plating |
|---|---|
| MOQ | 100 (Negotiable) |
| Size | Customized |
| Conductor Material | T2 copper/1060 aluminum |
| Insulation | EVA/PE |
Battery power connections
RHI bends, punches, welds, rivets, and dips in-house, and uses automatic robots to raise capacity. A project engineering team helps customers hold cost and keep the connection stable.
Flexible busbars, made from thin layers of copper foil or strips and covered with a heat shrink insulation layer, offer excellent conductivity and heat dissipation. Compared to rigid copper busbars, they are lighter and allow for more flexible and adaptable installation. Flexible copper busbars are widely used in EV battery packs, distribution cabinets, energy batteries, solar panels, etc.
Rigid copper busbars excel in both mechanical strength and electrical conductivity, making battery bus bars ideal for applications demanding superior performance in both areas. And the PVC insulation offers excellent wear and weather resistance, making these insulated busbars perfect for demanding environments that need robust, stable power transmission and distribution.
Flexible busbars are made from copper foil with thicknesses ranging from 0.1 to 1mm. They are produced through processes: welding, stamping, plating, forming, and insulation. Plating options include tin and nickel, while insulation can be PVC dipping or heat shrink tubing. Known for their excellent conductivity, flexibility, ease of installation, and space-saving design, flexible busbars are widely used in applications like EV battery packs, power distribution, UPS, and charging stations. Sizes and models can be customized to meet clients requirements.
Rigid copper busbars, made from industrial-grade pure copper, offer high conductivity, excellent creep resistance, and superior mechanical strength, ensuring durability under stress. PVC insulation adds wear resistance and weatherability, making it ideal for custom-shaped busbars in demanding applications.
Rigid busbars are copper busbar products made through extrusion, known for their insulation and abrasion resistance. Battery busbars are commonly used in high-voltage power connections for electric vehicles, transformers, and communication base stations.
Insulated flexible busbars, made from copper strips, are produced through welding, stamping, plating, forming, and insulation processes. Plating options include tin and nickel, with insulation via PVC dipping or PE heat shrink tubing. Offering excellent conductivity, flexibility, and space-saving design, they are widely used in EV battery packs, power distribution, UPS systems, and charging stations. Custom types and sizes available.
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