Custom Fabricated Aluminum Bus Bar

Aluminum busbar can be customized in different models and sizes. It is most often used for electrical suppression in low voltage applications.The primary differences between aluminum and copper bus bar is that aluminum is more cost-effective and lighter weight.

RHI manufacture and supply wide range of custom aluminum busbars. 

Strength:quality aluminum has plenty of tensile strength to withstand thermal expansion strain.Depending on the alloying agents employed, the strength of aluminum itself can range from dead soft to mild steel.

Ampacity: Contingent on busbar size, aluminum busbar can handle currents up to 4000A, which is more than sufficient for many applications.

Conductivity:Aluminum busbar conductivity is dependent on the alloy and temper. Pure aluminum conductivity is approximately 65.0% of IACS.

Resistance:High quality, high strength aluminum can have mechanical resistance up to 530 Newton/mm2. Aluminum is fatigue resistant and corrosion resistant. Aluminum also offers easy corrosion removal with simple stripping.

Weight: Aluminum can be as much as 70% lighter than copper.

Aluminum Bus Bar Advantages:

  • High Corrosion Resistance

  • Good Conductivity

  • Great Heat Exchange

  • Efficient Thermal Dissipation

  • Lightweight

  • Cost Effective


Product Show:

aluminum busbars with powder coating.jpg

Specifications:

Plating Options:Nickel Plating 
Tin Plating    
Insulated Finishes:

PE, PVC, PA12, PET and Epoxy powder coating

  • PE : Withstand Voltage 2700V AC, Working Temperature -40℃ to 125℃,

    Flame Retardant UL224 VW-1. Used for solid&flexible busbar,  but it can

    not be used for special-shaped products.

  • PVC (Dipping): Withstand Voltage 3500V AC, Working Temperature -40℃

    to 125℃, Flame Retardant  UL94V-0.   Used for solid&flexible busbar, and

    can be used for special-shaped products.

  • Epoxy Powder Coating :Withstand Voltage 5000V AC, Working Temperature

    -40℃ to 150℃, Flame Retardant UL94V-0.  Used for solid busbar.

  • PVC (Extruded): Withstand Voltage 3500V AC, Working Temperature -40℃

    to 125℃, Flame Retardant UL94V-0.  Used for flexible busbar.

  • PA12 (Extruded):Withstand Voltage 5000V AC, Working Temperature -40℃

    to 150℃, Flame Retardant   UL94V-0.  Used for solid busbar.

  • PET: Withstand Voltage 5000V AC, Working Temperature -40℃

    to 125℃, Flame Retardant   UL94V-0.  Used for solid busbar.

are Finish 
Edge:Full Round Edges 
Rounded Corners 
Square Corners  
 
Voltage Type: AC 
DC
Production Capabilities:Bending 
Brazing 
Drilling 
Forming 
Milling 
Plating 
Punching 
Sawing 

Tapping    

Riveting

Industries Served:Aircraft 
Automotive 
Electrical 
Switch Gear    
Engineering Capabilities:Design Assistance 
Design Verification 
 
File Formats Accepted: 

JPG

PDF

DWG

DXF

Applications

Aluminum busbar is best utilized for outdoor applications or corrosive, high stress environments.

It is most often used for electrical suppression in low voltage applications, where moderate strength and lightness is required. It’s also ideal for cramped enclosures.

Busbar production department 

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Product Gallery:

different type of bus bars.jpg


Why Choose RHI BUSBAR?

1. Advanced Technology: We have industry-leading processes and technologies like automatic robot dipping, automatic robot welding, automatic copper forming and 20 years’ experience of busbar insulated dipping technology. With automation equipment and R&D team, we continuously improve our production efficiency and product quality reliability. 

2. Efficient Supply Chain: From raw materials to finished products, all processes include mould and fixture are finished in our plant. Only the plating is finished by our supplier near our factory.

3. Superior Service: Give response in 8 hours, arrive at customer’s site to solve problem in 24 hours ( Site outside China may need to be extended).

4. Quick Response: With efficient supply chain and perfect production process, we can provide small batch products in a short time to support early development of customer’s project.

5.Quality Commitment: We are committed to the highest quality standards. Material is tested before production to guarantee it is ETP grade copper.  All goods are inspected before delivery. We have certificates of ROHS, REACH, UL94V-0, ISO14000 and IATF16949. 

6. Timely Delivery: Experienced workforce, large production capacity and sound supply chain guarantee timely delivery time for customer.

7. Competitive Price: With efficient supply chain and production environment in China, we have advantage of low cost.

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