Rigid copper busbar provides uniform, void-free insulation with excellent temperature, oil, and vibration resistance. Its thin, halogen-free PA12 extruded layer delivers high dielectric strength and UL94 V-0 flame resistance while supporting efficient heat dissipation. With robust mechanical strength and reliable insulation performance, the insulated busbar is well suited for high-voltage connections in EV battery packs and energy storage systems.
Product Features
High-Conductivity Copper: Made from T2Y2 hard copper with ≥98% IACS conductivity, the busbar offers low resistance, precise dimensions, and reliable mechanical strength for demanding operating conditions.
Optimized Edge Design: Chamfered and finished edges help smooth electric field distribution and reduce localized electrical stress, improving insulation reliability in high-voltage applications.
Extruded PA12 Insulation: A thin, continuous PA12 layer is formed by precision extrusion, providing uniform coverage, high dielectric strength, and dependable electrical isolation.
Thermal & Environmental Resistance: Suitable for continuous operation at 105–125°C, with resistance to vibration, oil, and thermal cycling for EV battery PACKs and energy storage systems.
| Parameter | Operating Voltage | RoHS | Insulation Material | Temperature Resistance | Insulation Thickness | Conductor Material |
| Values | 1200-2500 DVC | Qualified | PA12 Extruded Layer | 150 ℃ | 0.4-0.8mm | T2Y2 copper |
Application
The insulated rigid busbar is produced through precision cutting, extrusion, bending, punching, and edge finishing, ensuring consistent dimensions and reliable fit for automated assembly.
EV Battery Applications: Used for battery module and pack interconnections, the rigid busbar offers strong vibration and thermal cycling resistance. PA12 insulation and chamfered edges enhance dielectric protection for high-voltage systems.
Energy Storage Applications: The extruded insulation provides reliable electrical isolation and environmental protection. Its low resistance and high current capacity make it suitable for ESS systems with continuous high-power charging and discharging.
Vehicle Electrical Control Applications: Its compact rigid structure enables efficient high-voltage connections in power distribution and control units. The durable insulation improves electrical protection and thermal performance during continuous current operation.
