Insulated Braided Copper Busbars

Braided copper busbars enhance flexibility, conductivity, vibration resistance, and heat dissipation through their unique braided structure. These braided busbars are widely used in power distribution systems across industries such as electric vehicles and renewable energy storage.

Braided flexible busbars, in various shapes or sizes, insulated or bare — send us your requirements and drawings for custom solutions.

Material: T2 copper, containing a minimum of 99.9% pure copper.

Custom sizes and types available. Please send specifications or drawings.

Braid connectors offer reliable flexibility, stable electrical conductivity, and basic resistance to oxidation. They are commonly used in mechanical equipment and electronic wiring for functions such as grounding, current transmission, electromagnetic shielding, and noise reduction.


Product Show:

braid busbar.jpginsulated busbar.jpg

Custom sizes and types available. Please send specifications and drawings.


Specifications:

Material:

T2 copper

Insulated Finishes:Heat Shrink Sleeve
Edge:Full Round Edges 
Rounded Corners 
Square Corners  
 
Plating Options:Nickel Plating 
Silver Plating
Tin Plating    
Production Capabilities:Brazing 
Drilling 
Forming 
Milling 
Plating 
Punching 
Sawing 
Industries Served:Automotive 
Electrical     
Engineering Capabilities:Design Assistance 
Design Verification 
 
File Formats Accepted: 

JPG

PDF

DWG

DXF


Product Gallery:

different type of bus bars.jpg


Flexible Busbar vs. Rigid Busbar:

  • Press-bonded laminations ensure low resistance and improved electrical conductivity.

  • Flexible structure allows for a wider range of shapes and configurations.

  • Suitable for longer lengths without compromising performance.

  • Offers high mechanical durability — resistant to fatigue after repeated bending.

  • Staggered (graduated) laminations help optimize current distribution and improve system efficiency.



Applications:

  • EV battery pack connections

  • Wind and solar power systems

  • High-voltage distribution

  • Circuit breakers, generators, and prefab power grids

  • Expansion joints

  • Transformers

  • Equipment connections

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