Copper Busbar Overmolded Motor Connector

This copper motor busbar is designed for EV drive applications, utilizing PA66 with 25% glass fiber reinforcement to deliver high insulation performance and lightweight benefits. It is commonly used in high-voltage traction motors and integrated drive modules, providing reliable connections between controllers, battery systems, and hairpin stators. With customizable designs and smooth system integration, the busbar improves power density and supports efficient automated manufacturing.

  • Plating: Tin plating, nickel plating
  • MOQ: 100 (Negotiable)
  • Size: Customized
  • Conductor Material: T2 copper
  • Insulation: PA66+GF25

EV Motor Busbar: Reliable Insulation, Robust Strength, Seamless Integration

Engineered for next-generation EV drives, this copper busbar offers good insulation, strength, and design flexibility. Using PA66 with 25% glass fiber, it ensures safe, lightweight, and durable performance.

The two-step overmolding process fully encapsulates the conductor, guaranteeing insulation reliability and smooth system integration. Custom-built to boost power density and support automated production, it's the ideal solution for traction motors, controllers, and battery packs.

Overmolded Busbar for EV Motors

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