• RHI 2025 Product Catalog Released

    RHI's 2025 product catalog is now live, featuring our key products, core technologies, supporting equipment, and new energy battery connection solutions. The catalog details our capabilities and innovations in electrical connectivity, busbar manufacturing, and high-temperature insulation.

    2025-05-17 13:56:20 Silin Wu 34

  • Choosing the Right Copper State for Better Busbars

    In new energy manufacturing, copper busbar substrate performance hinges on purity, alloy composition, and fundamental states. States—hard temper (high-strength), soft temper (flexible forming), semi-hard temper (balanced properties), and special treatments—dictate processing adaptability, conductivity, and structural reliability. Understanding custom busbars' material state differences is key for cost-efficiency and competitiveness.

    2025-05-30 15:28:46 Silin Wu 25

  • Busbar Connectors for Stable Voltage in Lithium Batteries

    Though often overlooked, electrical busbars are the central link that ensures voltage balance within lithium battery systems. At RHI Electric, we specialize in high-conductivity, high-reliability, and high-safety custom busbar solutions tailored for the new energy sector. We are committed to supporting the next generation of electric systems with advanced connection technologies that enable both safety and performance upgrades.

    2025-05-22 15:51:05 Silin Wu 54266

  • Comparison of Copper Busbar Twisting and Lapping Processes

    Copper busbar twisting and lapping processes have distinct advantages for different environments. Twisting is ideal for applications with vibration and temperature changes, providing flexibility and vibration resistance. Lapping, suited for high-power applications, ensures reliable large-current transmission. When combined, these processes enhance system performance and reliability across various conditions.

    2025-01-07 14:25:46 Silin Wu 138

  • Copper Busbar Bending: Balancing Radius and Thickness

    When bending copper busbars, the bending radius (R) is directly related to the busbar’s thickness. The bending radius must be proportionate to the electrical busbar's thickness to prevent cracking or damage during the bending process.

    2025-04-15 10:50:39 Silin Wu 62141

  • EV Aluminum Busbars: The Ideal Solution for Lightweight, High-Performance Connections

    With its lightweight, high conductivity, corrosion resistance, and effective thermal management, aluminum busbars have become core components in new energy vehicle electrical systems. Their lightweight design significantly enhances EV efficiency and extends range. Aluminum busbars also offer high strength, low cost, strong process adaptability, and are environmentally recyclable, making them an ideal solution for meeting modern automotive demands for lightweight, high-performance design.

    2024-11-14 16:25:31 Silin Wu 58

  • How to choose the sizes of flat copper busbar?

    Standard Copper Bar Current Capacity Estimation Method: Single copper bus bar current capacity= width(mm)*thickness coefficient. Double copper bus bar current capacity= width(mm)*thickness coefficient*1.5.

    2025-04-15 10:47:00 admin 5980

  • What Are the Common Insulation Solutions for Custom Busbars?

    Busbar surface insulation treatment prevents accidental short circuits, reduces oxidation and corrosion, and ensures long-term stability in conductivity and heat dissipation. In new energy busbar manufacturing, common insulation solutions include powder coating (EP epoxy resin), PVC coating, and heat shrink tubing (EVA and PE), each providing distinct advantages for specific applications.

    2024-10-14 15:58:02 Silin Wu 165

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