Busbar stress analysis and safety design form the foundation of long-term reliability in both new energy systems and power distribution networks. From material selection to structural optimization, and from process control to assembly precision, every step directly impacts mechanical integrity and electrical safety.
2025-10-17 09:39:47 Silin Wu 40
In EVs and energy storage systems, copper busbars are key for power transmission. Yet, overcurrent at joints remains a critical safety and efficiency risk. RHI: Advanced busbar welding for new energy. 30+ polymer systems, automated lines. Experts in Cu-Al joints, delivering ultra-low resistance & high-current reliability.
2025-06-25 09:19:17 Silin Wu 97
RHI's 2025 product catalog is now live, featuring our key products, core technologies, supporting equipment, and new energy battery connection solutions. The catalog details our capabilities and innovations in electrical connectivity, busbar manufacturing, and high-temperature insulation.
2025-05-17 13:56:20 Silin Wu 81
Designing safe distances between high-voltage busbars is essential for equipment performance and safety. It requires evaluating voltage levels, environmental factors, and manufacturing processes, while adhering to standards and optimizing through simulation. Proper spacing ensures efficiency, minimizes risks, and maintains system stability.
2024-11-21 15:55:30 Silin Wu 426
With its lightweight, high conductivity, corrosion resistance, and effective thermal management, aluminum busbars have become core components in new energy vehicle electrical systems. Their lightweight design significantly enhances EV efficiency and extends range. Aluminum busbars also offer high strength, low cost, strong process adaptability, and are environmentally recyclable, making them an ideal solution for meeting modern automotive demands for lightweight, high-performance design.
2024-11-14 16:25:31 Silin Wu 111
Busbar surface insulation treatment prevents accidental short circuits, reduces oxidation and corrosion, and ensures long-term stability in conductivity and heat dissipation. In new energy busbar manufacturing, common insulation solutions include powder coating (EP epoxy resin), PVC coating, and heat shrink tubing (EVA and PE), each providing distinct advantages for specific applications.
2024-10-14 15:58:02 Silin Wu 259
Superior performance of flexible copper busbars
2025-04-21 15:02:03 RHI Busbar 102
The annealing process is essential in busbar manufacturing, improving copper’s conductivity, workability, fatigue resistance, and overall performance. Efficient annealing enhances product quality, boosts production efficiency, and meets the demand for high-performance busbars in power systems, ensuring reliability and long-term durability.
2025-01-18 15:10:02 Silin Wu 272
